I remember standing in a massive fabrication shop back in ’84, watching a young apprentice try to mask a surface imperfection with nothing but a high-speed grinder and a prayer. He thought he could just buff out his mistakes and Continue reading Protecting Finished Metal Surfaces
I remember sitting in my old shop back in the nineties, staring at a rusted-out piece of antique iron that a customer had practically brought back from the grave. I’d spent a good chunk of my paycheck on some fancy, Continue reading Effective Solutions for Cleaning Metal
I remember standing in my old shop back in ’94, staring at a rusted-out tractor part that looked more like a lump of coal than a piece of machinery. I’d spent three hours trying to blast it clean with a Continue reading Setting Up a Sandblasting Operation
I remember sitting in my old fabrication shop back in the late eighties, staring at a joint that looked clean but snapped like a dry twig the second it took a load. I’d been rushing, thinking I could just blast Continue reading Differences Between Brazing and Soldering
I can still smell the burnt ozone and hot cutting oil from my first real job in the fabrication shop back in ’82. I remember watching a young apprentice try to muscle a heavy piece of mild steel through a Continue reading Safe Metal Drilling Practices
I remember standing in a loud, cramped fabrication shop back in ’84, watching a young kid try to force a job through with a cheap, handheld unit that wasn’t up to the task. He was peppering the sheet metal with Continue reading Using Spot Welding for Thin Metal
I remember sitting at my old workbench back in the late eighties, the air thick with the smell of cutting oil and the steady, rhythmic scritch-scritch of a hand graver biting into a brass plate. I was trying to mark Continue reading Techniques for Engraving Metal Surfaces
I remember standing over a workbench back in ’84, staring at a botched aluminum housing that looked like it had been dipped in cheap, speckled paint rather than properly treated. The kid running the line had tried to skip the Continue reading Understanding the Anodizing Process for Aluminum
I remember standing in my old mentor’s shop back in ’78, the air so thick with the scent of scorched sand and ozone you could almost chew it. I watched him pour a crucible of molten iron, his face illuminated Continue reading Introduction to Metal Casting Processes
I can still smell the ozone and burnt steel from my first week in the fabrication shop back in ’78. I remember a young lad—much like some of the fellas I see in the aisles of big-box hardware stores today—who Continue reading Essential Techniques for Metal Grinding