I remember the first time I saw a young apprentice try to use a high-end plasma cutter to whip through a thick plate of mild steel like he was cutting butter through toast. He was moving so fast, trying to Continue reading Using a Plasma Cutter for Metalwork
I remember standing over a heavy slab of mild steel back in the shop in ’84, the air thick with the smell of cutting oil and the high-pitched scream of a bit that had finally given up the ghost. I’d Continue reading Best Practices for Drilling Metal
I remember sitting in my old shop back in ’84, staring at a piece of hand-forged steel that I’d spent three days shaping, only to realize I’d ruined the finish because I grabbed the first cheap roll of abrasive I Continue reading Using Sandpaper on Metal Surfaces
I remember a Tuesday back in ’88, hunched over a piece of fine-grained steel in a shop that had nothing but a single, flickering fluorescent tube hanging from the rafters. I was trying to check a bevel, but between the Continue reading Choosing Effective Lighting for a Metal Workshop
I remember sitting in my shop back in ’88, staring at a cracked manifold and a shelf full of expensive, brightly colored tubes that promised the world but delivered nothing but a mess. Most folks think you can just grab Continue reading Using Epoxy for Metal Repairs
I remember sitting in my old shop back in the nineties, staring at a piece of brass that looked like it had been pulled from the bottom of a harbor. I’d spent three hours fighting with a high-speed buffer, thinking Continue reading Achieving a High Polish on Metal
I remember standing in a heavy fabrication shop back in ’84, watching a young kid try to spray a high-end industrial coating over a piece of steel that still had a thin film of machine oil on it. He was Continue reading Preparing Metal Surfaces for Finishing
I remember standing in a fabrication shop back in ’88, watching a young apprentice try to muscle through a thick plate of mild steel with an oxy-acetylene torch. The air was thick with the smell of burnt iron and the Continue reading Introduction to Plasma Cutting Tools
I remember a job back in ’92, working on a custom heavy-duty trailer frame. A young apprentice, eager to impress but lacking any real sense, grabbed a batch of mild steel thinking it was high-carbon because the supplier’s invoice was Continue reading Understanding Different Steel Grades
I remember standing over a forge in my first year of apprenticeship, watching a senior smith pull a piece of high-carbon steel from the coals. The smell of scorched oil and the rhythmic hiss of the quench tank are sounds Continue reading Basic Guide to Heat Treating Metal